ELECTRICAL PANEL MANUFACTURER & ELECTRICAL CONTRACTORS
Panel Electro Original

AMF Panel Manufacturer in India

Automatic Mains Failure Panels for Reliable Generator Changeover, Industrial Power Backup and Continuous Operation.

Panel Electro & Fire Automation manufactures Automatic Mains Failure (AMF) Panels engineered for automatic diesel generator startup, grid utility sensing, and instantaneous load changeover. Built with microprocessor AMF controllers (Deep Sea / ComAp / SmartGen), motorized changeovers, and battery chargers.

DG Capacity Range30kVA to 2000+ kVA
Changeover Speed< 5 Seconds Auto Transfer
AMF ControllerDeep Sea / ComAp / SmartGen
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AMF Panel (Auto Mains Failure Panel) - LT Panels Panel View
Engineering Deep-Dive

Product Overview & Technical Architecture

What is an AMF Panel (Auto Mains Failure Panel)?

An Automatic Mains Failure (AMF) Panel, also known as an Automatic Transfer Switch (ATS) Control Panel, is an intelligent power backup automation system designed to continuously monitor primary grid utility mains supply, automatically detect voltage fluctuations or complete grid power failures, issue a start command to the standby Diesel Generator (DG Set), and seamlessly transfer connected plant loads.

When primary utility power restores and stabilizes, the AMF panel safely transfers load back to grid utility supply, manages generator cool-down timer cycles, and safely shuts down the DG set without human intervention, ensuring uninterrupted 24/7 business continuity.

Product Visual
AMF Panel (Auto Mains Failure Panel) - Product Overview View
Generator Backup Architecture

AMF Microprocessor Controller & Power Changeover Architecture

Engineered for rapid utility outage sensing, automatic diesel generator cranking, motorized changeover transfer, and engine protection.

AMF ControllerDeep Sea / ComAp / SmartGen

Microprocessor AMF Control Unit

Monitors 3-phase grid voltage & frequency, manages 3-attempt engine auto-crank, pre-heat glow cycles, and automatic transfer switching.

Automatic TransferMotorized / ACB / ATS

Motorized Changeover & Breakers

Heavy-duty 4-pole motorized changeover switch or mechanically interlocked ACBs/MCCBs for zero cross-feed collision risks.

SMPS Charger12V / 24V DC Constant

Automatic Battery Float / Boost Charger

Microprocessor SMPS battery charger maintains starter battery charge continuously to ensure instant 100% engine cranking readiness.

Engine SafetyLOP / HWT / Speed Shield

DG Engine Monitoring Sensors

Monitors Low Oil Pressure (LOP), High Water Temperature (HWT), Under/Over Frequency, Battery Voltage, and Fuel Level alarms.

Auto ReturnCool-Down Cycle

Restoration & Engine Cool-Down Logic

On mains recovery, load transfers back smoothly after set stability timer, followed by a 2-minute un-loaded engine cooling run.

TelemetryGSM / GPRS / Modbus

Remote SCADA & GSM Monitoring

Sends immediate SMS alerts on grid power failure, generator run status, fuel level drops, or trip events to maintenance personnel.

Switchgear Component Architecture

Internal Switchgear & Control Components Grid

Top-tier electrical switchgear, protection relays, and control electronics integrated inside Panel Electro MCC & PCC Panels.

Motor Starter (DOL/Star Delta)
Primary Motor Switching
MPCB Circuit Breaker
Short Circuit & Thermal Protection
Heavy Duty Contactor
High Endurance Switching
Electronic Overload Relay
Microprocessor Thermal Protection
Variable Frequency Drive (VFD)
Closed-Loop Speed Control
Soft Starter Unit
Stepless Voltage Ramp
Control Transformer
24V DC / 110V AC Power
Auxiliary Relays & Timers
Control Circuit Logic
Push Buttons & Selectors
Door Local Control
LED Indication Lamps
Status & Trip Indication
Multifunction Energy Meter
Class 0.2s RS485 Modbus
Current Transformers (CT)
Precision Current Sensing
Thermostat Exhaust Fan
Cabinet Ventilation
Canopy Door Light
Internal Cabinet LED
Heavy Terminal Blocks
Control & Power Wiring
Cross-Linked Ferruled Wiring
Numbered Wire Harness
Anti-Condensation Heater
Hygrometer Controlled
SCADA / IoT Gateway
Modbus / Ethernet Telemetry
Versatile Industry Deployment

Target Industrial, Commercial & Infrastructure Applications

Industrial Plants
Power Plants
Textile Industry
Chemical Industry
Food Processing
Pharmaceutical Plants
Commercial Buildings
Hospitals
Data Centers
Infrastructure Projects
Steel Plants
Automobile Industry
Water Treatment Plants
EPC Turnkey Projects
Engineering Excellence

Key Engineering Features & Design Highlights

Heavy Duty Construction (2.0mm CRCA)
Modular Expandable Design
Front Access Maintenance
Rear Access Option
Top / Bottom Cable Entry
Electrolytic Copper Busbar (99.9% ETP)
Aluminium Busbar Option (EC Grade)
Fully Compartmentalized (Form 4b)
Draw Out ACB Option
Floor Standing Self-Supporting Base
Indoor Substation Mounting
Outdoor IP55 Weatherproof Kiosk
High Short Circuit Withstand (up to 100kA)
Easy Maintenance Alley Space
Expandable Busbar Extension Bay
Digital Energy & Harmonics Metering
Remote BMS / SCADA Telematics
SCADA Ready Modbus Port
IoT Ready Cloud Telemetry
Microprocessor LSIG Trip Protection
Technical Specifications Matrix

AMF Panel (Auto Mains Failure Panel) Parameters Table

IEC 61439 & IS/IEC 61439 Certified
Rated Operational Voltage:230V / 415V / 690V AC (3-Phase 4-Wire)
System Frequency:50Hz / 60Hz ± 5%
Generator Capacity Rating:30kVA, 62.5kVA, 125kVA, 250kVA, 500kVA, 750kVA, 1000kVA, 1500kVA, 2000+ kVA
Main Busbar Amperage:32A, 63A, 125A, 250A, 400A, 630A, 800A, 1250A, 1600A, 2500A, 4000A
AMF Controller Makes:Deep Sea Electronics (DSE) / ComAp / SmartGen / Customer Approved
Contactor & Switchgear Makes:ABB / Schneider Electric / Siemens / L&T
Motorized Changeover / Breaker:Motorized Changeover Switch / ACBs / MCCBs / ATS
Ingress Protection (IP):IP42 / IP54 / IP55 / IP65 Weatherproof
Mounting & Enclosure:Floor Standing ISMC Base Channel / Wall Mounted / Indoor / Outdoor
Enclosure Color & Paint:Siemens Grey RAL 7032 / Pebble Grey RAL 7035 Powder Coated
Compliance Standards:IEC 61439, IEC 60947, IEC 60204, IEC 60529, IS/IEC 61439, IS 8623, CEA Safety Regulations
* Custom busbar layouts, dual incoming provisions, and automatic bus couplers available upon request.
Switchgear Brands Integration

Supported Tier-1 Component Makes & Global Switchgear OEMs

Supplied switchgear configurations depend on customer specifications and project BOQ requirements.

ABB
Global Switchgear Partner
Schneider Electric
Master Switchgear OEM
Siemens
Automation & Breaker OEM
L&T Electrical
Indian Industrial Standard
Legrand
Protection & Distribution
Mitsubishi
Heavy Breaker Drives
Fuji Electric
Industrial Breakers
BCH Electric
Industrial Starters
C&S Electric
Power Protection
Lovato
Energy Management
Selectron
Digital Relays & CTs
Customer Approved Makes
Custom Project BOQ
Regulatory & Compliance Framework

Applicable Engineering Standards for AMF Panel (Auto Mains Failure Panel)

Verified Compliance
IEC 61439-1 & 2

Low-Voltage Switchgear and Controlgear Assemblies

Mandates design verification, temperature rise limits, dielectric testing, short-circuit withstand, and internal arc protection.

Domain Scope:LT Power Control Centres (PCC), Motor Control Centres (MCC), APFC, and Distribution Boards
IEC 60947-1 to 7

Low-Voltage Switchgear and Controlgear Components

Governs performance standards for Circuit Breakers (ACB/MCCB/MCB), Contactors, Starters, Disconnectors, and Control Switches.

Domain Scope:All Breakers, Contactors, Soft Starters, and Motor Starters
IEC 60204-1

Safety of Machinery - Electrical Equipment of Machines

Regulates electrical safety, operator emergency stop circuits, earthing bonding, and automated machine drive panels.

Domain Scope:PLC Automation, VFD Drives, EOT Crane Controls, and Motor Control Desks
IEC 60529 / EN 60529

Degrees of Protection Provided by Enclosures (IP Code)

Defines ingress protection levels against solid objects, dust ingress, water jets, and weather exposure (IP42 to IP66).

Domain Scope:All Weatherproof Outdoor Feeder Pillars, Kiosks, and Industrial Enclosures
IS/IEC 61439

Applicable International / National Standard for AMF Panel (Auto Mains Failure Panel)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for AMF Panel (Auto Mains Failure Panel).

Domain Scope:AMF Panel (Auto Mains Failure Panel) Manufacturing & Quality Protocol
CEA Safety Regulations

Applicable International / National Standard for AMF Panel (Auto Mains Failure Panel)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for AMF Panel (Auto Mains Failure Panel).

Domain Scope:AMF Panel (Auto Mains Failure Panel) Manufacturing & Quality Protocol
Modular Add-Ons

Optional PCC Panel Accessories & Sub-Assemblies

Bus Coupler Section with Mechanical & Electrical Interlock
Automatic APFC / Capacitor Bank Section for Power Factor Correction
Digital Dual-Source Energy Meter & Power Quality Analyzer
RS485 Modbus / Ethernet Communication Gateway
Class 0.2s Precision Current Transformers (CT) & Potential Transformers (PT)
Thermostat Controlled Space Heater with Hygrometer
Cabinet Internal LED Illumination Canopy Light
High-CFM Roof Exhaust Fan & Dust Filters
Door Safety Limit Switches & Interlocks
Quality Assurance Protocol

Factory Quality Inspection & Testing Protocols

01.Factory Acceptance Test (FAT)

Comprehensive customer witnessed live power & functional testing.

02.Routine Test

100% factory verification of all mechanical and electrical parameters.

03.Insulation Resistance Test

2.5kV HV dielectric isolation test (>1000 MΩ resistance).

04.Functional Test

Interlock, relay trip pulse, and automatic transfer sequence check.

05.Visual Inspection

Paint thickness (70-90 µm), gasket sealing, and labelling check.

06.Torque Test

Calibrated torque wrench audit of all busbar joint bolts.

07.Busbar Clearance Test

Creepage & clearance verification as per IEC 61439 limits.

Industrial Inspection Views

Technical Inspection Gallery: AMF Panel (Auto Mains Failure Panel)

Technical Specifications
AMF Panel (Auto Mains Failure Panel) - Front View Elevation Photograph

1. Front View Elevation

Front view elevation photograph of AMF Panel (Auto Mains Failure Panel) with Deep Sea / ComAp AMF digital controller.

Front View • Angle 01 of 03

1. Front View Elevation

Front view elevation photograph of AMF Panel (Auto Mains Failure Panel) with Deep Sea / ComAp AMF digital controller.

RAL Color Standard:RAL 7035 Light Grey
Busbar Material:99.9% Electrolytic Copper
Switchgear Components:Tier-1 Black Housings (Siemens/L&T/ABB)
Wiring Finish:Ferruled Professional Wire Harness
Technical Documentation Library

Official Catalogues, Datasheets & Test Certificates

PDF Document Center
3.8 MB

AMF Panel Official Product Catalogue

2.2 MB

AMF Panel Technical Datasheet & Switchgear Chart

4.1 MB

AMF Panel General Arrangement (GA) Drawing & SLD

5.6 MB

AMF Controller Programming & Operation Manual

Engineering FAQ Knowledgebase

15 Frequently Asked Technical Questions: AMF Panel (Auto Mains Failure Panel)

15 Detailed Technical Answers
An AMF Panel (Auto Mains Failure Panel) is an electrical control board that automatically monitors utility grid power. When mains power fails or drops below preset voltage/frequency limits, the AMF panel signals the diesel generator (DG set) to crank, start up, and automatically transfer the facility's electrical load to the generator. When grid utility power restores, the panel switches the load back to utility power and runs the DG set on a cool-down cycle before shutting it off.

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Our engineering team provides custom single-line diagram (SLD) reviews, busbar calculation sheets, and itemized technical BOQ quotes tailored to your plant requirements.

INDIA KA APNA PANEL

PANEL ELECTRO is India's leading Electrical Panel Manufacturing Company specializing in Power Control Centres (PCC), Motor Control Centres (MCC), APFC Panels, PLC Automation, AMF, VFD Drives, Feeder Pillars, and Bus Ducts up to 6300A.

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