ELECTRICAL PANEL MANUFACTURER & ELECTRICAL CONTRACTORS
Panel Electro Original

APFC Panel Manufacturer in India

Intelligent Automatic Power Factor Correction Panels up to 5000 kVAR with Microprocessor Control & Detuned Harmonic Filtering.

Panel Electro & Fire Automation manufactures Automatic Power Factor Correction (APFC) Panels engineered for intelligent power factor correction, reactive power compensation, and maximum energy efficiency. Built with microprocessor controllers, detuned reactors, MPP capacitors, and zero-cross thyristor switching.

kVAR Capacity Range25 kVAR to 5000 kVAR
Target Power Factor0.99 Lag (Near Unity)
Controller Brain8 / 12 / 16 Step APFC
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APFC Panel (Automatic Power Factor Correction) - LT Panels Panel View
Engineering Deep-Dive

Product Overview & Technical Architecture

What is an APFC Panel (Automatic Power Factor Correction)?

An Automatic Power Factor Correction (APFC) Panel is a specialized electrical power quality panel designed to automatically measure, analyze, and maintain plant power factor at near unity (0.99 Lag). It continuously monitors reactive power demand (kVAR) caused by inductive motor loads, transformers, and HVAC compressors, dynamically switching capacitor bank steps in real time.

Equipped with intelligent microprocessor-based APFC controller relays, detuned harmonic filter reactors, heavy-duty self-healing MPP capacitors, and fast contactors or thyristor switches, Panel Electro APFC Panels prevent utility maximum demand penalties and optimize active energy consumption.

Product Visual
APFC Panel (Automatic Power Factor Correction) - Product Overview View
Power Quality Architecture

Capacitor Bank, Detuned Reactor & Switching Architecture

Custom engineered reactive power compensation modules configured with heavy-duty capacitors, detuned reactors, and fast thyristor or contactor switching.

APFC Brain8 - 24 Steps

Microprocessor APFC Relay

Digital multi-stage controller with OLED display, automatic step duty rotation, THD harmonics monitoring, and RS485 Modbus telemetry.

Harmonic Filter5.67% / 7% / 14%

Detuned Harmonic Reactors

Copper/Aluminium wound iron-core detuned filter reactors prevent harmonic resonance and protect capacitors against harmonic overload.

Self-HealingMPP / Gas Filled

Heavy Duty MPP Capacitors

Cylindrical aluminium can capacitors with metallized polypropylene film, internal overpressure tear-off safety disconnectors, and discharge resistors.

Ultra-Fast<20ms Switching

Zero-Cross Thyristor Modules

Solid-state thyristor switches for instantaneous, contactorless, transient-free capacitor switching in rapidly fluctuating motor and welder loads.

Inrush ControlEarly-Make Resistors

Capacitor Duty Contactors

Specialized 3-pole contactors fitted with damping resistor blocks to absorb severe high-frequency peak inrush current during step connection.

IoT ReadyModbus / Ethernet

Power Quality & SCADA Gateway

Real-time kVAR, power factor, THD, and capacitor temperature telemetry transmitted to central plant SCADA or cloud IoT dashboards.

Switchgear Component Architecture

Internal Switchgear & Control Components Grid

Top-tier electrical switchgear, protection relays, and control electronics integrated inside Panel Electro MCC & PCC Panels.

Motor Starter (DOL/Star Delta)
Primary Motor Switching
MPCB Circuit Breaker
Short Circuit & Thermal Protection
Heavy Duty Contactor
High Endurance Switching
Electronic Overload Relay
Microprocessor Thermal Protection
Variable Frequency Drive (VFD)
Closed-Loop Speed Control
Soft Starter Unit
Stepless Voltage Ramp
Control Transformer
24V DC / 110V AC Power
Auxiliary Relays & Timers
Control Circuit Logic
Push Buttons & Selectors
Door Local Control
LED Indication Lamps
Status & Trip Indication
Multifunction Energy Meter
Class 0.2s RS485 Modbus
Current Transformers (CT)
Precision Current Sensing
Thermostat Exhaust Fan
Cabinet Ventilation
Canopy Door Light
Internal Cabinet LED
Heavy Terminal Blocks
Control & Power Wiring
Cross-Linked Ferruled Wiring
Numbered Wire Harness
Anti-Condensation Heater
Hygrometer Controlled
SCADA / IoT Gateway
Modbus / Ethernet Telemetry
Versatile Industry Deployment

Target Industrial, Commercial & Infrastructure Applications

Industrial Plants
Steel Plants
Textile Industry
Chemical Industry
Food Processing
Pharmaceutical Industry
Automobile Industry
Hospitals
Hotels
Commercial Buildings
Shopping Malls
Data Centers
Power Plants
Infrastructure Projects
Solar Plants
Water Treatment Plants
Engineering Excellence

Key Engineering Features & Design Highlights

Microprocessor Based APFC Relay (8 / 12 / 16 / 24 Step)
Automatic Capacitor Stage Switching & Equal Rotation
Detuned Harmonic Filter Option (5.67%, 7%, 14%)
Thyristor Solid State Switching Option (<20ms)
Heavy Duty Self-Healing MPP Capacitors
High Speed Power Factor Correction
Electrolytic Copper Busbar System
High Conductivity Aluminium Busbar Option
Floor Mounted Self-Supporting Base Frame
Indoor Substation Enclosure
Outdoor IP55 Weatherproof Kiosk Option
Modular Construction & Easy Bay Expansion
Expandable Capacitor Bank Design
Remote Telemetry & Cloud Monitoring
SCADA Ready RS485 Modbus Gateway
IoT Ready Cloud Telematics Interface
Power Quality Analyzer Integration
Digital Energy & Harmonics Monitoring
Low Maintenance Front Door Access
Over-Voltage & Over-Temperature Thermal Cut-off
Technical Specifications Matrix

APFC Panel Electrical & Mechanical Parameters Table

IEC 61439 & IS/IEC 61439 Certified
Rated Operational Voltage:415V / 440V / 690V AC (3-Phase 4-Wire)
Rated Busbar Current:250A, 400A, 630A, 800A, 1250A, 1600A, 2000A, 2500A, 3200A, 4000A
System Frequency:50Hz / 60Hz ± 5%
Target Power Factor:0.95 Lag, 0.98 Lag, 0.99 Lag / Near Unity (0.995)
Capacitor Bank Rating Range:25 kVAR to 5000 kVAR (Steps 5 kVAR to 100 kVAR)
Switching Technology:Capacitor Duty Contactors / Zero-Cross Thyristors / Hybrid
Harmonic Filter Reactor:Detuned Filter Reactor (5.67%, 7%, 14% De-tuning Factor)
Busbar Material:99.9% Pure Electrolytic ETP Copper / EC Grade Aluminium
Ingress Protection (IP):IP42 / IP54 / IP55 / IP65 Weatherproof
Cooling System:Natural Air Convection / Thermostat Forced Air Fans
Enclosure Color & Paint:Siemens Grey RAL 7032 / Pebble Grey RAL 7035 Powder Coated
Mounting & Installation:Floor Standing Base Channel (ISMC 75/100) / Indoor / Outdoor
Cable Entry Provision:Top / Bottom Cable Entry Gland Plates
Compliance Standards:IEC 61439, IEC 60831, IEC 60947, IEC 60529, IS/IEC 61439, IS 13340
Controller Brain:Microprocessor APFC Controller (8 / 12 / 16 / 24 Step)
* Custom busbar layouts, dual incoming provisions, and automatic bus couplers available upon request.
Switchgear Brands Integration

Supported Tier-1 Component Makes & Global Switchgear OEMs

Supplied switchgear configurations depend on customer specifications and project BOQ requirements.

ABB
Capacitor & Switchgear OEM
Schneider Electric
APFC Relay & Heavy Contactors
Siemens
Thyristors & Circuit Breakers
L&T Electrical
Heavy Duty Capacitor Banks
Legrand
Power Factor Protection
Epcos / TDK
Gas Filled Capacitors & Reactors
Electronicon
Heavy Duty MPP Capacitors
BCH Electric
Switchgear & Contactors
C&S Electric
Power Distribution
Lovato
Microprocessor APFC Relays
Ducati Energia
Heavy Duty Capacitor Units
RTR Energy
Harmonic Filter Reactors
Selectron
Digital Relays & CTs
Customer Approved Makes
Custom Project BOQ
Regulatory & Compliance Framework

Applicable Engineering Standards for APFC Panel (Automatic Power Factor Correction)

Verified Compliance
IEC 61439-1 & 2

Low-Voltage Switchgear and Controlgear Assemblies

Mandates design verification, temperature rise limits, dielectric testing, short-circuit withstand, and internal arc protection.

Domain Scope:LT Power Control Centres (PCC), Motor Control Centres (MCC), APFC, and Distribution Boards
IEC 60831-1 & 2 - Shunt Power Capacitors for AC Systems

Applicable International / National Standard for APFC Panel (Automatic Power Factor Correction)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for APFC Panel (Automatic Power Factor Correction).

Domain Scope:APFC Panel (Automatic Power Factor Correction) Manufacturing & Quality Protocol
IEC 60947-1 to 7

Low-Voltage Switchgear and Controlgear Components

Governs performance standards for Circuit Breakers (ACB/MCCB/MCB), Contactors, Starters, Disconnectors, and Control Switches.

Domain Scope:All Breakers, Contactors, Soft Starters, and Motor Starters
IEC 60529 / EN 60529

Degrees of Protection Provided by Enclosures (IP Code)

Defines ingress protection levels against solid objects, dust ingress, water jets, and weather exposure (IP42 to IP66).

Domain Scope:All Weatherproof Outdoor Feeder Pillars, Kiosks, and Industrial Enclosures
IS/IEC 61439 & IS 13340 - Indian Standard Power Capacitors

Applicable International / National Standard for APFC Panel (Automatic Power Factor Correction)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for APFC Panel (Automatic Power Factor Correction).

Domain Scope:APFC Panel (Automatic Power Factor Correction) Manufacturing & Quality Protocol
CPRI Type Tested for Short Circuit Withstand Rating up to 65kA / 100kA for 1.0 Second

Applicable International / National Standard for APFC Panel (Automatic Power Factor Correction)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for APFC Panel (Automatic Power Factor Correction).

Domain Scope:APFC Panel (Automatic Power Factor Correction) Manufacturing & Quality Protocol
Modular Add-Ons

Optional PCC Panel Accessories & Sub-Assemblies

Detuned Harmonic Filter Reactor (5.67%, 7%, 14%)
Class 0.2s Digital Power Quality & Harmonic Analyzer
Dual-Source Multifunction Energy Meter
RS485 Modbus / Ethernet Communication Gateway
Internal Temperature Sensor & Alarm Interlock
Thermostat Controlled Cooling Fan & Filter Louvers
High CFM Cabinet Roof Exhaust Fan
Internal Cabinet Door-Operated LED Canopy Light
Anti-Condensation Space Heater with Hygrometer
Door Safety Limit Switches & Interlocks
Precision Current Transformers (CT)
Potential Transformers (PT) for High Voltage Sense
Modbus RTU Communication Protocol Module
Ethernet Telemetry Gateway for Cloud Monitoring
Quality Assurance Protocol

Factory Quality Inspection & Testing Protocols

01.Routine Test

100% factory verification of all electrical, mechanical, and wiring parameters.

02.Factory Acceptance Test (FAT)

Customer witnessed live power, capacitor step sequence, and controller FAT.

03.Insulation Resistance Test

2.5kV HV dielectric isolation test (>1000 MΩ insulation resistance).

04.Capacitance Test

Precision kVAR capacitance tolerance verification for each capacitor step.

05.Functional Test

Auto/Manual stage switching, CT feedback calibration, and trip alarm test.

06.Relay Programming Test

APFC controller step programming, target PF setting, and discharge delay check.

07.Busbar Clearance Test

Creepage & phase-to-phase clearance verification per IEC standards.

08.Visual Inspection

Powder coating thickness (70-90 µm), door gasket sealing, and labelling audit.

09.Torque Test

Calibrated torque wrench check of all copper busbar bolts and capacitor terminals.

010.Temperature Rise Verification

Thermal imaging scan across capacitor banks and detuned reactors under load.

Industrial Inspection Views

Technical Inspection Gallery: APFC Panel (Automatic Power Factor Correction)

Technical Specifications
APFC Panel (Automatic Power Factor Correction) - Front View Elevation Photograph

1. Front View Elevation

Front view elevation photograph of APFC Panel (Automatic Power Factor Correction) with digital microprocessor controller.

Front View • Angle 01 of 04

1. Front View Elevation

Front view elevation photograph of APFC Panel (Automatic Power Factor Correction) with digital microprocessor controller.

RAL Color Standard:RAL 7035 Light Grey
Busbar Material:99.9% Electrolytic Copper
Switchgear Components:Tier-1 Black Housings (Siemens/L&T/ABB)
Wiring Finish:Ferruled Professional Wire Harness
Technical Documentation Library

Official Catalogues, Datasheets & Test Certificates

PDF Document Center
3.8 MB

APFC Panel Official Product Catalogue PDF

2.1 MB

APFC Panel Comprehensive Technical Datasheet PDF

4.2 MB

APFC Panel General Arrangement (GA) Drawing PDF

3.6 MB

APFC Panel Single Line Diagram (SLD) Drawing PDF

1.9 MB

APFC Panel Routine Test Report PDF

2.8 MB

APFC Panel CPRI Type Test Certificate Reference PDF

5.4 MB

APFC Panel Installation & Operation Manual PDF

Engineering FAQ Knowledgebase

15 Frequently Asked Technical Questions: APFC Panel (Automatic Power Factor Correction)

15 Detailed Technical Answers
An APFC Panel (Automatic Power Factor Correction Panel) is an electrical control board designed to monitor the inductive reactive power demand of an electrical installation and automatically switch capacitor banks in or out via a microprocessor controller to maintain the system power factor near unity (0.98–0.99 Lag).

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Our engineering team provides custom single-line diagram (SLD) reviews, busbar calculation sheets, and itemized technical BOQ quotes tailored to your plant requirements.

INDIA KA APNA PANEL

PANEL ELECTRO is India's leading Electrical Panel Manufacturing Company specializing in Power Control Centres (PCC), Motor Control Centres (MCC), APFC Panels, PLC Automation, AMF, VFD Drives, Feeder Pillars, and Bus Ducts up to 6300A.

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