ELECTRICAL PANEL MANUFACTURER & ELECTRICAL CONTRACTORS
Panel Electro Original

MCC Panel Manufacturer in India

Smart Motor Control Centres with Drawout Withdrawable Buckets, VFDs & PLC Integration.

Panel Electro & Fire Automation manufactures Motor Control Centre (MCC) Panels engineered for centralized motor control, process automation, and total motor protection. Built with withdrawable drawers, MPCB breakers, VFDs, and SCADA gateways for maximum plant uptime.

Main Busbar Rating630A to 4000A
Short CircuitUp to 100kA / 1s
Segregation FormForm 3b / Form 4b
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MCC Panel (Motor Control Centre) - LT Panels Panel View
Engineering Deep-Dive

Product Overview & Technical Architecture

What is MCC Panel (Motor Control Centre)?

Panel Electro & Fire Automation manufactures CPRI Type Tested Motor Control Centre (MCC) Panels engineered for centralized motor control, industrial process automation, and total overload protection. Built with fully compartmentalized Form 3b / Form 4b withdrawable drawers (buckets) and fixed starter feeders, our MCC panels offer maximum uptime, hot-swappable drawer replacement, and seamless integration with PLC, SCADA, and IoT telematics.

Capable of handling high continuous currents up to 6300A, a PCC panel houses heavy-duty Air Circuit Breakers (ACBs), Molded Case Circuit Breakers (MCCBs), high-capacity busbar chambers, numerical protection relays, and smart digital power quality meters.

Product Visual
MCC Panel (Motor Control Centre) - Product Overview View
Starter Feeder Configurations

Motor Starter Feeder Types & Drawout Bucket Architecture

Custom engineered motor starter modules configured for fixed or tool-less withdrawable bucket drawer racking.

DOL Starter0.37kW - 15kW

Direct Online (DOL) Feeder

Equipped with MPCB, heavy 3-pole contactor, and electronic thermal overload relay for constant-speed motors and small pumps.

Star-Delta11kW - 110kW

Automatic Star-Delta Feeder

Reduces starting current peak by 67% during startup using Main, Star, and Delta contactors with precision electronic timing relay.

Soft Starter15kW - 315kW

Soft Starter Feeder

Smooth stepless voltage ramping minimizes mechanical shock and water hammer in pumps, blowers, crushers, and heavy fans.

VFD Drive0.75kW - 500kW

Variable Frequency Drive (VFD)

Provides precise closed-loop speed and torque control, energy savings up to 40%, line reactors, and door-mounted HMI keypad.

Reversing1.5kW - 75kW

Reversing Motor Starter

Dual interlocked contactors allow forward and reverse direction control for conveyors, cranes, valves, and motorized doors.

Drawout BucketForm 3b / 4b

Withdrawable Drawer Trolley

Hot-swappable bucket trolley with self-aligning power plug pins and automatic busbar safety shutter for zero plant downtime.

Switchgear Component Architecture

Internal Switchgear & Control Components Grid

Top-tier electrical switchgear, protection relays, and control electronics integrated inside Panel Electro MCC & PCC Panels.

Motor Starter (DOL/Star Delta)
Primary Motor Switching
MPCB Circuit Breaker
Short Circuit & Thermal Protection
Heavy Duty Contactor
High Endurance Switching
Electronic Overload Relay
Microprocessor Thermal Protection
Variable Frequency Drive (VFD)
Closed-Loop Speed Control
Soft Starter Unit
Stepless Voltage Ramp
Control Transformer
24V DC / 110V AC Power
Auxiliary Relays & Timers
Control Circuit Logic
Push Buttons & Selectors
Door Local Control
LED Indication Lamps
Status & Trip Indication
Multifunction Energy Meter
Class 0.2s RS485 Modbus
Current Transformers (CT)
Precision Current Sensing
Thermostat Exhaust Fan
Cabinet Ventilation
Canopy Door Light
Internal Cabinet LED
Heavy Terminal Blocks
Control & Power Wiring
Cross-Linked Ferruled Wiring
Numbered Wire Harness
Anti-Condensation Heater
Hygrometer Controlled
SCADA / IoT Gateway
Modbus / Ethernet Telemetry
Versatile Industry Deployment

Target Industrial, Commercial & Infrastructure Applications

Industrial Plants
Power Plants
Textile Industry
Chemical Industry
Food Processing
Pharmaceutical Plants
Commercial Buildings
Hospitals
Data Centers
Infrastructure Projects
Steel Plants
Automobile Industry
Water Treatment Plants
EPC Turnkey Projects
Engineering Excellence

Key Engineering Features & Design Highlights

Heavy Duty Construction (2.0mm CRCA)
Modular Expandable Design
Front Access Maintenance
Rear Access Option
Top / Bottom Cable Entry
Electrolytic Copper Busbar (99.9% ETP)
Aluminium Busbar Option (EC Grade)
Fully Compartmentalized (Form 4b)
Draw Out ACB Option
Floor Standing Self-Supporting Base
Indoor Substation Mounting
Outdoor IP55 Weatherproof Kiosk
High Short Circuit Withstand (up to 100kA)
Easy Maintenance Alley Space
Expandable Busbar Extension Bay
Digital Energy & Harmonics Metering
Remote BMS / SCADA Telematics
SCADA Ready Modbus Port
IoT Ready Cloud Telemetry
Microprocessor LSIG Trip Protection
Technical Specifications Matrix

MCC Panel Electrical & Mechanical Parameters Table

IEC 61439 & IS/IEC 61439 Certified
Rated Operational Voltage:415V / 690V AC
Rated Current (Amperage):630A, 800A, 1250A, 1600A, 2000A, 2500A, 3200A, 4000A, 5000A, 6300A
System Frequency:50Hz / 60Hz
Busbar Material:Electrolytic Copper (99.9% ETP) / Aluminum (EC Grade)
Busbar Insulation:Heat Shrink Sleeve / Epoxy Coating
Short Circuit Rating:50kA / 65kA / 80kA / 100kA for 1.0 sec
Ingress Protection:IP42 / IP54 / IP55 / IP65
Form of Separation:Form 2 / Form 3 / Form 4 (Form 3b & Form 4b)
Enclosure Color:Siemens Grey RAL 7032 / Pebble Grey RAL 7035
Mounting Option:Floor Standing / Indoor / Outdoor
Cable Entry:Top / Bottom Cable Entry Gland Plates
Compliance Standards:IEC 61439, IEC 60947, IEC 60529, IS/IEC 61439, IS 8623
Dimensions Footprint:2200H x 1000W x 1000D mm per bay (Custom SLD)
Operating Ambient Temp:-5°C to +55°C Ambient
Sheet Metal Thickness:2.0mm CRCA Load Frame, 3.0mm Gland Plates
Breaker & Trip Protection:Microprocessor Trip Unit (LSIG) / Numerical Relays
Metering & Monitoring:Class 0.2s / 0.5s RS485 Modbus Dual-Source Meters
Communication Gateway:RS485 Modbus RTU / Ethernet RJ45 / Profibus DP
SCADA Readiness:SCADA Ready & IoT Telematics Integration
PLC Automation Support:Potential-Free Dry Contacts & 24V DC I/O
* Custom busbar layouts, dual incoming provisions, and automatic bus couplers available upon request.
Switchgear Brands Integration

Supported Tier-1 Component Makes & Global Switchgear OEMs

Supplied switchgear configurations depend on customer specifications and project BOQ requirements.

ABB
Global Switchgear Partner
Schneider Electric
Master Switchgear OEM
Siemens
Automation & Breaker OEM
L&T Electrical
Indian Industrial Standard
Legrand
Protection & Distribution
Mitsubishi
Heavy Breaker Drives
Fuji Electric
Industrial Breakers
BCH Electric
Industrial Starters
C&S Electric
Power Protection
Lovato
Energy Management
Selectron
Digital Relays & CTs
Customer Approved Makes
Custom Project BOQ
Regulatory & Compliance Framework

Applicable Engineering Standards for MCC Panel (Motor Control Centre)

Verified Compliance
IEC 61439-1 & 2

Low-Voltage Switchgear and Controlgear Assemblies

Mandates design verification, temperature rise limits, dielectric testing, short-circuit withstand, and internal arc protection.

Domain Scope:LT Power Control Centres (PCC), Motor Control Centres (MCC), APFC, and Distribution Boards
IEC 60947-1 to 7

Low-Voltage Switchgear and Controlgear Components

Governs performance standards for Circuit Breakers (ACB/MCCB/MCB), Contactors, Starters, Disconnectors, and Control Switches.

Domain Scope:All Breakers, Contactors, Soft Starters, and Motor Starters
IEC 60529 / EN 60529

Degrees of Protection Provided by Enclosures (IP Code)

Defines ingress protection levels against solid objects, dust ingress, water jets, and weather exposure (IP42 to IP66).

Domain Scope:All Weatherproof Outdoor Feeder Pillars, Kiosks, and Industrial Enclosures
IS 8623 / IS/IEC 61439

Indian Standard Specification for Factory Built Assemblies (FBA)

Indian national benchmark for low-voltage switchgear assemblies, busbar short circuit capacity, and mechanical strength.

Domain Scope:CPRI Type Tested LT Switchgear Panels manufactured in India
CPRI Type Tested for 65kA / 100kA Short Circuit Withstand Capacity

Applicable International / National Standard for MCC Panel (Motor Control Centre)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for MCC Panel (Motor Control Centre).

Domain Scope:MCC Panel (Motor Control Centre) Manufacturing & Quality Protocol
Modular Add-Ons

Optional PCC Panel Accessories & Sub-Assemblies

Bus Coupler Section with Mechanical & Electrical Interlock
Automatic APFC / Capacitor Bank Section for Power Factor Correction
Digital Dual-Source Energy Meter & Power Quality Analyzer
RS485 Modbus / Ethernet Communication Gateway
Class 0.2s Precision Current Transformers (CT) & Potential Transformers (PT)
Thermostat Controlled Space Heater with Hygrometer
Cabinet Internal LED Illumination Canopy Light
High-CFM Roof Exhaust Fan & Dust Filters
Door Safety Limit Switches & Interlocks
Quality Assurance Protocol

Factory Quality Inspection & Testing Protocols

01.Factory Acceptance Test (FAT)

Comprehensive customer witnessed live power & functional testing.

02.Routine Test

100% factory verification of all mechanical and electrical parameters.

03.Insulation Resistance Test

2.5kV HV dielectric isolation test (>1000 MΩ resistance).

04.Functional Test

Interlock, relay trip pulse, and automatic transfer sequence check.

05.Visual Inspection

Paint thickness (70-90 µm), gasket sealing, and labelling check.

06.Torque Test

Calibrated torque wrench audit of all busbar joint bolts.

07.Busbar Clearance Test

Creepage & clearance verification as per IEC 61439 limits.

Industrial Inspection Views

Technical Inspection Gallery: MCC Panel (Motor Control Centre)

Technical Specifications
MCC Panel (Motor Control Centre) - Front View Elevation Photograph

1. Front View Elevation

Main Front View elevation photograph of Motor Control Centre (MCC Panel) lineup with starter bucket handles and meters.

Front View • Angle 01 of 03

1. Front View Elevation

Main Front View elevation photograph of Motor Control Centre (MCC Panel) lineup with starter bucket handles and meters.

RAL Color Standard:RAL 7035 Light Grey
Busbar Material:99.9% Electrolytic Copper
Switchgear Components:Tier-1 Black Housings (Siemens/L&T/ABB)
Wiring Finish:Ferruled Professional Wire Harness
Technical Documentation Library

Official Catalogues, Datasheets & Test Certificates

PDF Document Center
3.8 MB

MCC Panel Official Product Catalogue PDF

2.2 MB

MCC Panel Comprehensive Technical Datasheet PDF

4.1 MB

MCC Panel General Arrangement (GA) Drawing PDF

3.5 MB

MCC Panel Single Line Diagram (SLD) Drawing PDF

5.6 MB

MCC Panel Installation & Operation Manual PDF

1.8 MB

MCC Panel Routine Test Report PDF

2.9 MB

MCC Panel CPRI Type Test Certificate Reference PDF

Engineering FAQ Knowledgebase

20 Frequently Asked Technical Questions: MCC Panel (Motor Control Centre)

20 Detailed Technical Answers
A Motor Control Centre (MCC Panel) is an assembly of centralized motor starter compartments designed to control, protect, and automate electric motors across an industrial plant. It houses motor starters (DOL, Star-Delta, Soft Starter, VFD), MPCBs, contactors, overload relays, and control electronics inside an organized, compartmentalized structure.

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Need a Customized MCC Panel?

Get Engineering Support from Panel Electro & Fire Automation

Our engineering team provides custom single-line diagram (SLD) reviews, busbar calculation sheets, and itemized technical BOQ quotes tailored to your plant requirements.

INDIA KA APNA PANEL

PANEL ELECTRO is India's leading Electrical Panel Manufacturing Company specializing in Power Control Centres (PCC), Motor Control Centres (MCC), APFC Panels, PLC Automation, AMF, VFD Drives, Feeder Pillars, and Bus Ducts up to 6300A.

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