ELECTRICAL PANEL MANUFACTURER & ELECTRICAL CONTRACTORS
Panel Electro Original

Power Distribution Board (PDB)

Reliable Low Voltage Power Distribution Solutions

Panel Electro & Fire Automation manufactures heavy-duty Power Control Centre (PCC) panels up to 6300A. Built with 2.0mm CRCA steel framework, 99.9% electrolytic copper busbars, and Form 4b compartmentalization for maximum operating safety and uninterrupted power distribution.

Rated Current630A to 6300A
Short CircuitUp to 100kA / 1s
Segregation FormIP42 / IP54 / IP55
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Power Distribution Board (PDB) - Distribution Panel View
Engineering Deep-Dive

Product Overview & Technical Architecture

What is Power Distribution Board (PDB)?

Panel Electro manufactures CPRI Type Tested Low Voltage Power Distribution Boards (PDB) engineered for reliable, safe, and highly efficient secondary power distribution up to 2500A. Built with heavy-duty fabricated enclosures, high-conductivity electrolytic copper or aluminium busbars, large incoming MCCBs, multiple outgoing MCB/MCCB rows, copper neutral and earth bars, and SCADA/IoT-ready digital metering, our PDB panels ensure continuous uptime and operational safety across manufacturing plants, commercial towers, data centers, and infrastructure facilities.

Capable of handling high continuous currents up to 6300A, a PCC panel houses heavy-duty Air Circuit Breakers (ACBs), Molded Case Circuit Breakers (MCCBs), high-capacity busbar chambers, numerical protection relays, and smart digital power quality meters.

Product Visual
Power Distribution Board (PDB) - Product Overview View
Switchgear Component Architecture

Internal Switchgear & Control Components Grid

Top-tier electrical switchgear, protection relays, and control electronics integrated inside Panel Electro MCC & PCC Panels.

Motor Starter (DOL/Star Delta)
Primary Motor Switching
MPCB Circuit Breaker
Short Circuit & Thermal Protection
Heavy Duty Contactor
High Endurance Switching
Electronic Overload Relay
Microprocessor Thermal Protection
Variable Frequency Drive (VFD)
Closed-Loop Speed Control
Soft Starter Unit
Stepless Voltage Ramp
Control Transformer
24V DC / 110V AC Power
Auxiliary Relays & Timers
Control Circuit Logic
Push Buttons & Selectors
Door Local Control
LED Indication Lamps
Status & Trip Indication
Multifunction Energy Meter
Class 0.2s RS485 Modbus
Current Transformers (CT)
Precision Current Sensing
Thermostat Exhaust Fan
Cabinet Ventilation
Canopy Door Light
Internal Cabinet LED
Heavy Terminal Blocks
Control & Power Wiring
Cross-Linked Ferruled Wiring
Numbered Wire Harness
Anti-Condensation Heater
Hygrometer Controlled
SCADA / IoT Gateway
Modbus / Ethernet Telemetry
Versatile Industry Deployment

Target Industrial, Commercial & Infrastructure Applications

Industrial Plants
Power Plants
Textile Industry
Chemical Industry
Food Processing
Pharmaceutical Plants
Commercial Buildings
Hospitals
Data Centers
Infrastructure Projects
Steel Plants
Automobile Industry
Water Treatment Plants
EPC Turnkey Projects
Engineering Excellence

Key Engineering Features & Design Highlights

Heavy Duty CRCA Steel Enclosure (2.0mm Frame, 3.0mm Gland Plates)
RAL 7035 Pebble Grey / RAL 7032 Powder Coated Finish (70-90 µm)
High Conductivity 99.9% ETP Grade Electrolytic Copper Busbars
High Breaking Capacity Short Circuit Rating (up to 65kA 1 Sec)
Large Main Incoming MCCB / ACB Feeder with Rotary Door Interlock
Multiple Outgoing MCB (1P/2P/3P/4P) & MCCB Distribution Rows
Full Capacity Dedicated Copper Neutral Bar & Grounding Earth Bars
Form 2b / Form 3b / Form 4b Internal Segregation Options
Top & Bottom Removable Un-drilled Gland Plates for Cable Entry
Insulated Flame Retardant Wire Ducting & Cable Trunking
Clear Heat-Shrinkable PVC Color Coded Busbar Insulation Sleeves
Door-Mounted Digital Multifunction Meter (MFM) Class 0.5s / 0.2s
RS485 Modbus RTU Communication Port for SCADA & BMS Telemetry
Individual Laser-Etched Circuit Identification Nameplates & Tags
Clear Tube Ferrule Wire Numbering on Every Conductor Termination
Neoprene Rubber Door Gaskets for IP42 / IP54 / IP55 Weather Seals
Wall-Mounted (up to 400A) or Floor-Standing ISMC Channel Base Frame
Optional Type 1+2 Surge Protection Device (SPD) Integration
Optional Earth Leakage Relays (ELR/RCCB) for Sensitive Outgoing Circuits
Fully Compliant with IEC 61439-1 & 2 Standards
Technical Specifications Matrix

Power Distribution Board (PDB) Parameters Table

IEC 61439 & IS/IEC 61439 Certified
Rated Operational Voltage:240V / 415V / 690V AC ± 10%, 3-Phase 4-Wire + Earth
Rated Current Range:100A, 160A, 250A, 400A, 630A, 800A, 1250A, 1600A, 2000A, 2500A
System Frequency:50Hz / 60Hz ± 5%
Busbar Material Options:99.9% Pure Electrolytic ETP Grade Copper / EC Grade Aluminium
Short Circuit Rating:25kA / 36kA / 50kA / 65kA for 1 Second
Ingress Protection (IP Rating):IP42 (Indoor) / IP54 / IP55 (Outdoor Weatherproof) / IP65 Option
Form of Separation:Form 2b / Form 3b / Form 4b Compartmentalized Construction
Incoming Protection Device:MCCB / ACB (Up to 2500A) with Rotary Interlocked Door Handle
Outgoing Protection Feeders:Multiple MCB (1P/2P/3P/4P) & MCCB Feeder Rows with Wire Trunking
Enclosure Material & Paint:2.0mm CRCA Steel, RAL 7035 Pebble Grey Powder Coated (70-90µm)
Mounting & Installation:Wall Mounted Cabinet (up to 400A) / Floor Standing ISMC Base Channel (above 400A)
Cable Entry Provisions:Top & Bottom Removable Un-drilled Gland Plates with Cable Alleys
Metering & SCADA Telemetry:Class 0.5s / 0.2s RS485 Modbus MFM Energy Meters + IoT Gateway
Compliance Standards:IEC 61439-1 & 2, IEC 60947, IEC 60529, IS/IEC 61439, IS 8623
* Custom busbar layouts, dual incoming provisions, and automatic bus couplers available upon request.
Switchgear Brands Integration

Supported Tier-1 Component Makes & Global Switchgear OEMs

Supplied switchgear configurations depend on customer specifications and project BOQ requirements.

ABB
MCCB & MCB Circuit Breakers
Schneider Electric
NSX MCCBs & Acti9 MCBs
Siemens
3VA MCCBs & 5SL MCBs
L&T Electrical
dsine MCCBs & Tripper MCBs
Legrand
DX3 MCBs & DPX3 MCCBs
Fuji Electric
Compact MCCB Distribution
Mitsubishi
NF Series MCCB Protection
BCH Electric
Industrial Distribution Gear
C&S Electric
MCB & MCCB Distribution Boards
Havells
Euroload Distribution Gear
Selectron / Socomec
Digital Energy Meters & CTs
Customer Approved Makes
Custom Project BOQ Specification
Regulatory & Compliance Framework

Applicable Engineering Standards for Power Distribution Board (PDB)

Verified Compliance
IEC 61439-1 & 2

Low-Voltage Switchgear and Controlgear Assemblies

Mandates design verification, temperature rise limits, dielectric testing, short-circuit withstand, and internal arc protection.

Domain Scope:LT Power Control Centres (PCC), Motor Control Centres (MCC), APFC, and Distribution Boards
IEC 60947-1 to 7

Low-Voltage Switchgear and Controlgear Components

Governs performance standards for Circuit Breakers (ACB/MCCB/MCB), Contactors, Starters, Disconnectors, and Control Switches.

Domain Scope:All Breakers, Contactors, Soft Starters, and Motor Starters
IEC 60529 / EN 60529

Degrees of Protection Provided by Enclosures (IP Code)

Defines ingress protection levels against solid objects, dust ingress, water jets, and weather exposure (IP42 to IP66).

Domain Scope:All Weatherproof Outdoor Feeder Pillars, Kiosks, and Industrial Enclosures
IS/IEC 61439 (Indian Standard Switchgear Code)

Applicable International / National Standard for Power Distribution Board (PDB)

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for Power Distribution Board (PDB).

Domain Scope:Power Distribution Board (PDB) Manufacturing & Quality Protocol
IS 8623 / IS/IEC 61439

Indian Standard Specification for Factory Built Assemblies (FBA)

Indian national benchmark for low-voltage switchgear assemblies, busbar short circuit capacity, and mechanical strength.

Domain Scope:CPRI Type Tested LT Switchgear Panels manufactured in India
Modular Add-Ons

Optional PCC Panel Accessories & Sub-Assemblies

Bus Coupler Section with Mechanical & Electrical Interlock
Automatic APFC / Capacitor Bank Section for Power Factor Correction
Digital Dual-Source Energy Meter & Power Quality Analyzer
RS485 Modbus / Ethernet Communication Gateway
Class 0.2s Precision Current Transformers (CT) & Potential Transformers (PT)
Thermostat Controlled Space Heater with Hygrometer
Cabinet Internal LED Illumination Canopy Light
High-CFM Roof Exhaust Fan & Dust Filters
Door Safety Limit Switches & Interlocks
Quality Assurance Protocol

Factory Quality Inspection & Testing Protocols

01.Routine Test

100% factory verification of all mechanical assembly, busbar connections, and outgoing feeder wiring.

02.Factory Acceptance Test (FAT)

Customer witnessed live power, breaker trip simulation, and meter calibration testing.

03.Insulation Resistance Test

2.5kV HV dielectric isolation test (>1000 MΩ insulation resistance) phase-to-phase and phase-to-earth.

04.High Voltage Dielectric Withstand

2.5kV AC 50Hz applied for 1 minute across power circuit and control terminals.

05.Busbar Torque & Joint Audit

Calibrated torque wrench verification of every copper busbar joint and MCCB/MCB terminal bolt.

06.Contact Resistance Test

Micro-ohm meter verification of busbar joints and circuit breaker contact resistance.

07.Feeder Functional & Continuity Test

End-to-end electrical continuity check for every outgoing MCB and MCCB branch circuit.

08.Visual & Coating Inspection

Powder coating dry film thickness check (70-90 µm), neoprene door gasket seal audit, and ferrule tag verification.

Industrial Inspection Views

Technical Inspection Gallery: Power Distribution Board (PDB)

Technical Specifications
Power Distribution Board (PDB) - Front View Elevation Photograph

1. Front View Elevation

Front view elevation photograph of Power Distribution Board (PDB) with main incoming MCCB handle and digital energy meters.

Front View • Angle 01 of 03

1. Front View Elevation

Front view elevation photograph of Power Distribution Board (PDB) with main incoming MCCB handle and digital energy meters.

RAL Color Standard:RAL 7035 Light Grey
Busbar Material:99.9% Electrolytic Copper
Switchgear Components:Tier-1 Black Housings (Siemens/L&T/ABB)
Wiring Finish:Ferruled Professional Wire Harness
Technical Documentation Library

Official Catalogues, Datasheets & Test Certificates

PDF Document Center
3.5 MB

Power Distribution Board (PDB) Product Catalogue

1.9 MB

Power Distribution Board Technical Datasheet

2.8 MB

PDB Panel General Arrangement (GA) Drawing & Dimensions

2.2 MB

PDB Single Line Diagram (SLD) & Circuit Schematic

1.6 MB

CPRI Type Test Certificate & Routine Inspection Report

4.2 MB

Installation, Operation & Maintenance Manual (IOM)

Engineering FAQ Knowledgebase

15 Frequently Asked Technical Questions: Power Distribution Board (PDB)

15 Detailed Technical Answers
A Power Distribution Board (PDB) is an industrial low-voltage assembly that receives power from main transformers or Power Control Centres (PCC) and distributes it safely into multiple sub-circuits across machine floors, commercial levels, and auxiliary loads. It houses a main incoming breaker (MCCB/ACB) along with multiple outgoing MCB/MCCB feeders, busbars, neutral/earth bars, and metering instruments to protect electrical installations against overloads and short circuits.

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Our engineering team provides custom single-line diagram (SLD) reviews, busbar calculation sheets, and itemized technical BOQ quotes tailored to your plant requirements.

INDIA KA APNA PANEL

PANEL ELECTRO is India's leading Electrical Panel Manufacturing Company specializing in Power Control Centres (PCC), Motor Control Centres (MCC), APFC Panels, PLC Automation, AMF, VFD Drives, Feeder Pillars, and Bus Ducts up to 6300A.

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