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Solar ACDB & DCDB Combo Box

Photovoltaic Array DC Distribution & AC Grid Combiner Boxes (1000V DC)

Panel Electro & Fire Automation manufactures heavy-duty Power Control Centre (PCC) panels up to 6300A. Built with 2.0mm CRCA steel framework, 99.9% electrolytic copper busbars, and Form 4b compartmentalization for maximum operating safety and uninterrupted power distribution.

Rated Current630A to 6300A
Short CircuitUp to 100kA / 1s
Segregation FormIP42 / IP54 / IP55
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Solar ACDB & DCDB Combo Box - Distribution Panel View
Engineering Deep-Dive

Product Overview & Technical Architecture

What is Solar ACDB & DCDB Combo Box?

Panel Electro Solar ACDB (AC Distribution Board) and DCDB (DC Distribution Board) panels protect solar PV inverters and panel arrays with 1000V DC surge protection, DC gPV fuses, and AC circuit breakers.

Capable of handling high continuous currents up to 6300A, a PCC panel houses heavy-duty Air Circuit Breakers (ACBs), Molded Case Circuit Breakers (MCCBs), high-capacity busbar chambers, numerical protection relays, and smart digital power quality meters.

Product Visual
Solar ACDB & DCDB Combo Box - Product Overview View
Switchgear Component Architecture

Internal Switchgear & Control Components Grid

Top-tier electrical switchgear, protection relays, and control electronics integrated inside Panel Electro MCC & PCC Panels.

Motor Starter (DOL/Star Delta)
Primary Motor Switching
MPCB Circuit Breaker
Short Circuit & Thermal Protection
Heavy Duty Contactor
High Endurance Switching
Electronic Overload Relay
Microprocessor Thermal Protection
Variable Frequency Drive (VFD)
Closed-Loop Speed Control
Soft Starter Unit
Stepless Voltage Ramp
Control Transformer
24V DC / 110V AC Power
Auxiliary Relays & Timers
Control Circuit Logic
Push Buttons & Selectors
Door Local Control
LED Indication Lamps
Status & Trip Indication
Multifunction Energy Meter
Class 0.2s RS485 Modbus
Current Transformers (CT)
Precision Current Sensing
Thermostat Exhaust Fan
Cabinet Ventilation
Canopy Door Light
Internal Cabinet LED
Heavy Terminal Blocks
Control & Power Wiring
Cross-Linked Ferruled Wiring
Numbered Wire Harness
Anti-Condensation Heater
Hygrometer Controlled
SCADA / IoT Gateway
Modbus / Ethernet Telemetry
Versatile Industry Deployment

Target Industrial, Commercial & Infrastructure Applications

Industrial Plants
Power Plants
Textile Industry
Chemical Industry
Food Processing
Pharmaceutical Plants
Commercial Buildings
Hospitals
Data Centers
Infrastructure Projects
Steel Plants
Automobile Industry
Water Treatment Plants
EPC Turnkey Projects
Engineering Excellence

Key Engineering Features & Design Highlights

Heavy Duty Construction (2.0mm CRCA)
Modular Expandable Design
Front Access Maintenance
Rear Access Option
Top / Bottom Cable Entry
Electrolytic Copper Busbar (99.9% ETP)
Aluminium Busbar Option (EC Grade)
Fully Compartmentalized (Form 4b)
Draw Out ACB Option
Floor Standing Self-Supporting Base
Indoor Substation Mounting
Outdoor IP55 Weatherproof Kiosk
High Short Circuit Withstand (up to 100kA)
Easy Maintenance Alley Space
Expandable Busbar Extension Bay
Digital Energy & Harmonics Metering
Remote BMS / SCADA Telematics
SCADA Ready Modbus Port
IoT Ready Cloud Telemetry
Microprocessor LSIG Trip Protection
Technical Specifications Matrix

Solar ACDB & DCDB Combo Box Parameters Table

IEC 61439 & IS/IEC 61439 Certified
Rated Operational Voltage:415V / 690V AC
Rated Current (Amperage):630A, 800A, 1250A, 1600A, 2000A, 2500A, 3200A, 4000A, 5000A, 6300A
System Frequency:50Hz / 60Hz
Busbar Material:Electrolytic Copper (99.9% ETP) / Aluminum (EC Grade)
Busbar Insulation:Heat Shrink Sleeve / Epoxy Coating
Short Circuit Rating:50kA / 65kA / 80kA / 100kA for 1.0 sec
Ingress Protection:IP42 / IP54 / IP55 / IP65
Form of Separation:Form 2 / Form 3 / Form 4 (Form 3b & Form 4b)
Enclosure Color:Siemens Grey RAL 7032 / Pebble Grey RAL 7035
Mounting Option:Floor Standing / Indoor / Outdoor
Cable Entry:Top / Bottom Cable Entry Gland Plates
Compliance Standards:IEC 61439, IEC 60947, IEC 60529, IS/IEC 61439, IS 8623
Dimensions Footprint:2200H x 1000W x 1000D mm per bay (Custom SLD)
Operating Ambient Temp:-5°C to +55°C Ambient
Sheet Metal Thickness:2.0mm CRCA Load Frame, 3.0mm Gland Plates
Breaker & Trip Protection:Microprocessor Trip Unit (LSIG) / Numerical Relays
Metering & Monitoring:Class 0.2s / 0.5s RS485 Modbus Dual-Source Meters
Communication Gateway:RS485 Modbus RTU / Ethernet RJ45 / Profibus DP
SCADA Readiness:SCADA Ready & IoT Telematics Integration
PLC Automation Support:Potential-Free Dry Contacts & 24V DC I/O
* Custom busbar layouts, dual incoming provisions, and automatic bus couplers available upon request.
Switchgear Brands Integration

Supported Tier-1 Component Makes & Global Switchgear OEMs

Supplied switchgear configurations depend on customer specifications and project BOQ requirements.

ABB
Global Switchgear Partner
Schneider Electric
Master Switchgear OEM
Siemens
Automation & Breaker OEM
L&T Electrical
Indian Industrial Standard
Legrand
Protection & Distribution
Mitsubishi
Heavy Breaker Drives
Fuji Electric
Industrial Breakers
BCH Electric
Industrial Starters
C&S Electric
Power Protection
Lovato
Energy Management
Selectron
Digital Relays & CTs
Customer Approved Makes
Custom Project BOQ
Regulatory & Compliance Framework

Applicable Engineering Standards for Solar ACDB & DCDB Combo Box

Verified Compliance
IEC 61439-1 & 2

Low-Voltage Switchgear and Controlgear Assemblies

Mandates design verification, temperature rise limits, dielectric testing, short-circuit withstand, and internal arc protection.

Domain Scope:LT Power Control Centres (PCC), Motor Control Centres (MCC), APFC, and Distribution Boards
IEC 62109-1

Applicable International / National Standard for Solar ACDB & DCDB Combo Box

Verified design compliance, structural rigidity, and electrical insulation protocol as mandated for Solar ACDB & DCDB Combo Box.

Domain Scope:Solar ACDB & DCDB Combo Box Manufacturing & Quality Protocol
Modular Add-Ons

Optional PCC Panel Accessories & Sub-Assemblies

Bus Coupler Section with Mechanical & Electrical Interlock
Automatic APFC / Capacitor Bank Section for Power Factor Correction
Digital Dual-Source Energy Meter & Power Quality Analyzer
RS485 Modbus / Ethernet Communication Gateway
Class 0.2s Precision Current Transformers (CT) & Potential Transformers (PT)
Thermostat Controlled Space Heater with Hygrometer
Cabinet Internal LED Illumination Canopy Light
High-CFM Roof Exhaust Fan & Dust Filters
Door Safety Limit Switches & Interlocks
Quality Assurance Protocol

Factory Quality Inspection & Testing Protocols

01.Factory Acceptance Test (FAT)

Comprehensive customer witnessed live power & functional testing.

02.Routine Test

100% factory verification of all mechanical and electrical parameters.

03.Insulation Resistance Test

2.5kV HV dielectric isolation test (>1000 MΩ resistance).

04.Functional Test

Interlock, relay trip pulse, and automatic transfer sequence check.

05.Visual Inspection

Paint thickness (70-90 µm), gasket sealing, and labelling check.

06.Torque Test

Calibrated torque wrench audit of all busbar joint bolts.

07.Busbar Clearance Test

Creepage & clearance verification as per IEC 61439 limits.

Industrial Inspection Views

Technical Inspection Gallery: Solar ACDB & DCDB Combo Box

Technical Specifications
Solar ACDB & DCDB Combo Box - Solar AC Distribution Board Photograph

1. Front View Elevation (ACDB)

Front view elevation photograph of Solar AC Distribution Board (ACDB) with AC circuit breakers and surge arresters.

Front View • Angle 01 of 04

1. Front View Elevation (ACDB)

Front view elevation photograph of Solar AC Distribution Board (ACDB) with AC circuit breakers and surge arresters.

RAL Color Standard:RAL 7035 Light Grey
Busbar Material:99.9% Electrolytic Copper
Switchgear Components:Tier-1 Black Housings (Siemens/L&T/ABB)
Wiring Finish:Ferruled Professional Wire Harness
Technical Documentation Library

Official Catalogues, Datasheets & Test Certificates

PDF Document Center
Catalogue3.8 MB

Solar ACDB & DCDB Combo Box Official Product Catalogue

Datasheet2.1 MB

Solar ACDB & DCDB Combo Box Comprehensive Technical Datasheet

GA Drawing4.5 MB

Solar ACDB & DCDB Combo Box General Arrangement (GA) Drawing & SLD

Operation Manual5.2 MB

Solar ACDB & DCDB Combo Box Installation, Operation & Maintenance Manual

Datasheet1.9 MB

Solar ACDB & DCDB Combo Box CPRI Routine Test Report Copy

Catalogue3.1 MB

Solar ACDB & DCDB Combo Box CPRI Type Test Certificate Reference

Engineering FAQ Knowledgebase

1 Frequently Asked Technical Questions: Solar ACDB & DCDB Combo Box

1 Detailed Technical Answers
Yes, built with IEC certified 1000V/1500V DC rated isolators and SPDs.

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INDIA KA APNA PANEL

PANEL ELECTRO is India's leading Electrical Panel Manufacturing Company specializing in Power Control Centres (PCC), Motor Control Centres (MCC), APFC Panels, PLC Automation, AMF, VFD Drives, Feeder Pillars, and Bus Ducts up to 6300A.

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